The First time, Did you take the car in for this prior to the warranty expiring. If its a repeat problem, I believe there's a way you can work around the expired warranty.
Have you considered trying another dealership in your area? If it comes down to it. Talk to the higher ups, like the manager of the facility, or go even higher up the ladder.
You'd be surprised what you can accomplish with a few well placed complaints to the right people.
I wish you luck, and am sorry to hear about your problem.
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