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Old 02-23-2004, 10:37 PM   #3
moosejaw
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Join Date: Apr 1999
Location: St.Louis,MO
Posts: 274
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It wasn't to hard to rebuild. I needed a special snap ring tool $15 (not a pin and hole type), clam shell bearing puller and maybe a press if necessary. Otherwise it is not a difficult rebuild. The end play/shim setup is not hard.

The T-5 is overall a better setup IMHO. The master rebuild kits are widely available, small parts can be had cheap i.e. snychro sliders/reverse idlers.

To get a TKO to perform long term at high power you must buy the high nickel alloy 3rd gears, have the countershaft keyway re-inforced and weld the countershaft 3rd to the head gear. I got quotes on all the parts I needed to make my 3550 hold up and it was too much. A new TKO with these mods was also more money.

In the end I got a lighter trans with less rotating mass and it has more parts support and more power handling for less money.

Sure I could buy an X2C TKO but that is still a crap load more money for less reliability.

I am fixing a customer's TKO (right now ) that has a broken 3-4 shift fork. My T-5 now has bronze shift forks that probably won't break as easily as aluminum.


Mike
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