I've had the same thing happen with my old header gaskets. When the car is cold the exhaust can escape out of the warn gasket making the ticking noise, but as the engine warms up the gasket expands. Another thing to check is to make sure you have all your header bolts in and tight.
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NewEngland Auto www.baystategearheads.com
-91 Mustang Coupe, ex 4cyl (sold)
-99 F150, 3" lift, 35" Procomps, Magnaflow exhaust
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