That is what ussually happens, Ford doesn't make a gear to fit perfectly. The gear you got is aftermarket. The best way to avoid the problem is to replace the driven gear in the tranny and use the correct ford speedo gear.
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-1993 Mustang, 900rwhp 03-04 cobra based 4v swap, full Griggs setup, project underway
-1994 Ranger w/ 427cid windsor (daily beater)
check it out!
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