i had a similar problem in my 95gt. i swapped out the headlight switch twice to find out that my wiring was fried. i bought a new wiring cluster from ford for like $50 and it fixed the problem. with mine i would pull the headlights switch to turn them on and only the markers and interior lights would come on, push it in a little and the headlights would come on, but if i pulled it back just a hair both would work till i hit a bump. but yeah, my problem was in the wiring.
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