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Old 11-21-2003, 10:51 AM   #3
crazypete
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Join Date: Sep 2002
Location: Boston
Posts: 592
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Use _copious_ quantities of silicone gasket maker around the coolant ports and I mean goop it! I had 2 such leaks before I realized what a huge part sealer plays in relation to the gasket. Make sure you crisscross when you bolt the lower down. I always found torque specs to be very conservative. Ignore them and get the bolts in there as tight as you can. Tighten them _carefully_ once the engine is warm (I've snapped off boltheads tightening hot parts). I saw this behaviour on my valvecovers when the bolts would back off on the first warmup cycle following a reassembly.
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