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Old 06-11-2003, 01:46 AM   #1
PKRWUD
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1) Install all 16, and snug down the nuts by hand.

2) Rotate the engine until the balancer reads TDC on the compression stroke.

3) Check the rotor in the distributor, and verify that it is pointing at the #1 wire on the cap. If it's not, rotate the engine 360 degrees.

4) To find the point of zero lash, spin the pushrod between your thumb and forefinger while slowly tightening the nut with a 1/4" drive ratchet. Tighten the following rockers until you feel the first bit of drag on the spinning pushrod:
Cylinder #1 intake and exhaust,
Cylinder #3 exhaust,
Cylinder #4 intake,
Cylinder #7 exhaust,
Cylinder #8 intake.

5) Now tighten each of those 3/4 of a turn, and lock them.

6) Rotate the engine 360 degrees, so the balancer reads TDC again.

7) With a 1/4" ratchet, tighten these rockers (again, to zero lash):
Cylinder #3 intake,
Cylinder #2 exhaust,
Cylinder #7 intake,
Cylinder #6 exhaust.

8) Now tighten each of those 3/4 of a turn, and lock them.

9) Rotate the engine 90 degrees, and with the ratchet, tighten to zero lash on these rockers:
Cylinder #2 intake
Cylinder #4 exhaust
Cylinder #5 intake and exhaust
Cylinder #6 intake
Cylinder #8 exhaust

10) Now tighten each of those 3/4 of a turn, and lock them.

That's it.

Take care,
~Chris
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