There have been some known problems with the headlight and foglight switch assembly which could be causing you problems.
Ford placed a Technical Service Bulletin (89-17-11) addressing the problem which calls for a replacement of the switch and few other componets. I don't believe there was ever a recall, however.
Since the problem occured only after you made some changes, I'd double check everything before you go replacing switches. The culprit is likely something else.
--nathan
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'91 GT, Coast 347, 9.5:1 compression, full intake, Wolverine 1087 cam, exhaust, Keith Craft ported Windsor Jr. Irons (235 cfm intake, 195 cfm exhaust), AOD, PI 3500 converter, Lentech valve body, 3.73's (4.10's in the works), and Yokohama ES100's out back.
Daily Car: '04 Infiniti G35 Sedan 6MT
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